he CP 250 is a fully PLC and sensor controlled laboratory roller compactor, which is ideally suited for the development of pharmaceutical products and midsize production.
Our compact production roller compactor
Precise & powerful
That’s why our top models are equipped with a large diameter granulator rotor of 200mm and with a screen wrap angle of 150° is that very efficient.
In order to guarantee a high quality of the finished product (dry granulate), the quality of the pressed strip is also decisive. A constant pressure of the rollers as well as a variable roller gap which is controlled precisely by a hydraulic system guarantees the constant density of the pressed strip.
The design of the machine is characterized by its extremely compact design. The stand area is just 80cm x 80cm which makes the use in the isolator very easy. Despite the small outside mass, the roller press is fully equipped and is one of the best on the market with its performance. Another strong feature is the ease of use, which could be achieved by reducing the components by 30%. Together with the option Wash in Place you get strong combination for the cleaning. In this way, toxic products can be processed and the protection of employees is guaranteed. The CP 250 can optionally be equipped with press roll cooling. For further details see below.
The laboratory roller compactor CP 250 can be used for laboratory use as well as for continuous production. The maximum production amount is up to 100kg/h.
The CP 250 is equipped with a large granulator rotor diameter of 200 mm. The following standard square sieves are available: 0.8, 1.0, 1.25, 1.5, 2.0 mm, which can be exchanged quickly.
For a constant good powder filling of the roller compactor, a horizontal and vertical feed screws are installed. A rotating lump breaker in the feed hopper guarantees best filling of the metering screws.
Easy and very quick disassembly of the machine parts for cleaning. One of the main strengths of the CP 250 roller compactor is the massive reduction of components by 30% for easier handling.
Generously dimensioned press rollers of diameter 200mm helping to feed the most difficult products to the rollers.
The transparent security door for monitoring the hole production process.
The system can be connected via the network connection J45 to the machine supplier.
All small roller compactor having the same fuctionality like our big roller compactor CP 1000. Excellent data processing with optional PAT system (Process Analysis Tool). Furthermore, the controller is available with the option Data processing according to CFR 21 / part 11 (Audit Trail).
Space for discharge below the roller compactgor. Enough height to put a container below the machine.
One of the unique features of the roll press CP 250 is the extremely compact design. In the development, the goal was not to exceed the floor area of 80cm x80cm to easily find space in an insulator.
The compact roller compactor stands on four wheels and can be easily moved to other rooms and fits through a standard 80cm wide door.
Depending on the installation site, the large 12-inch panel can be flexibly turned from right to left, guaranteeing comfortable operation.
The option “Wash in Place” is a comfortable solution to shorten the cleaning time even more. As many newly developed products become more and more toxic, binding the water to the dust will protect the user.
For test runs the smallest amount of product 10g can be processed via the small funnel.
The machine housing is equipped with swing-open doors that are completely sealed with protection class IP65.
When processing products with very light density, the vacuum deaeration can help to in feed easier the product in to the compaction area.
The hole process of compacting and granulating is visible through a large safety door.
Features of FAYTEC roller compactors
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1: Inlet hopper
The Powder mixture is fed into the roller compactor via inlet hopper. The rotating lump breaker in the hopper is responsible for a contant powder flow.
2: Horizontal metering screw
Efficent powder feeding by horizontal metering screw. No rotation calculation nessesary from horizontal to the vertical metering screw. This is very important to avoid powder jam by step feeding.
3: Vertical metering screw
Press roller fedding with vertical metering screw, is feeding with gravity. Similar powder feeding conditions for left and right press roller. This design guarantees an optimal comnpaction process.
4: Precise press force control
The hydraulic press force is working with expansion reservoir. This technology is responsible for the quick and precise roller gap and force control.
Press force up to 20 kN/cm.
Thea large diameter granulator rotor of 200mm is working for a high through outputh. The long screen wrap angle of over 150° around the rotor is designed for the efficient granulation process.