CP 1000

Our flagship among the roller presses

The CP 1000 is our top highend and largest roller compactor with a throughput of up to 400kg/h. In not a few cases, the maximum throughput and quality of the granules of the plant depends on the granulating unit

Precise & powerful

That’s why our top models are equipped with a large diameter granulator rotor of 250mm and with a screen wrap angle of 150° is that very efficient.

In order to guarantee a high quality of the finished product (dry granulate), the quality of the pressed strip is also decisive. A constant pressure of the rollers as well as a variable roller gap which is controlled precisely by a hydraulic system guarantees the constant density of the pressed strip.

All FAYTEC roller compactors feed the rollers with two efficient metering screw which are arranged horizontally and vertically. In order to avoid powder jamming when feeding the product, the metering screw of our roller compactor always have the same size and can therefore run at the same rotation speed. This feeding concept coupled with a sophisticated air deaeration guarantees a constant powder feed to the press rolls without air inclusions. With our patented high performance four feeding screw desing only provide by FAYTEC AG. This feature in the CP 1000 allow the machine to handle more low desinty pharma powder than normal roller compactor.

The CP 1000 is our top highend and largest roller compactor with a throughput of up to 400kg / h. In not a few cases, the maximum throughput and quality of the granules of the plant depends on the granulating unit.

That’s why our top models are equipped with a large diameter granulator rotor of 250mm and with a screen wrap angle of 150° is that very efficient.

For a constant good powder filling of the press rolls, two horizontal and two vertical feed screws are used in parallel. A rotating lump breaker in the feed hopper guarantees best filling of the metering screws.

The metering screw unit can be extended weightless for quick cleaning.

The roller compactor CP 1000 can optionally be equipped with press roll cooling for temperature-sensitive products.

Generously dimensioned press rollers of diameter 250mm and width of (New 100mm) help to feed even the most difficult products to the rollers.
The transparent security door for monitoring the hole production process.

The system can be connected via the network connection J45 to the machine supplier.

Excellent data processing with optional PAT system (Process Analysis Tool). Furthermore, the controller is available with the option Data processing according to CFR 21 / part 11 (Audit Trail).

Large space for discharge below the roller compactgor. Enough height to put a big 200 litres container below the machine.

Features of FAYTEC roller compactors

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1: Inlet hopper

The Powder mixture is fed into the roller compactor via inlet hopper. The rotating lump breaker in the hopper is responsible for a contant powder flow.

3: Double vertical metering screw

Press roller fedding with vertical metering screw, is feeding with gravity. Similar powder feeding conditions for left and right press roller. This design guarantees an optimal comnpaction process.

4: Precise press force control

The hydraulic press force is working with expansion reservoir. This technology is responsible for the quick and precise roller gap and force control.

5: Granulation

Thea large diameter granulator rotor of 250mm is working for a high through outputh. The long screen wrap angle of over 150° around the rotor is designed for the efficient granulation process.

2: Double metering screw

Efficent powder feeding by low desinty by using two metering screws. No rotation calculation nessesary from horizontal to the vertical metering screw. This is very important to avoid powder jam by step feeding.

Roller compactor

Lift up weightless the vertical metering screws for a fast dismounting parts.
Note: The horizontal, and vertical metering screws having the the same size and the same rotating speed.